Well, I need to make a decision this weekend as I am at a point where I can't go much further without completing the dado cuts. Kind of hard to explain but it is remarkable how well it worked using the 1/2" in technique, and it works so well because of a piece that probably costs about $2 to manufacture that basically encases the base/vac port/work piece. Worked great with my dewalt router dust shroud to connect it to my dust collector. DWV2759B and DWV2759 Airlock cleaning accessories. The end doesnt look like airlock, but it is according to the product information. Dewalt DW616 Plunge Router Dust Adapter For 1.5 Inch (1 1/2') & 1.75 Inch (1 3/4') Shop Vac Hoses With Included Dust Shield (543) 19.95. If you try cutting the dado by starting the router off the work piece and then go right into the board then some of the dust escapes through the dado you just cut. Interesting dust collection for Dewalt drills. Check out our dewalt router dust collector selection for the very best in unique or custom, handmade pieces from our tools shops. If you plunge the router into the work piece about 1/2" from the edge the vacuum gets virtually everything, and then move the router forward to do 98% of the dado, coming back for that last 1/2" at the end. With regards to the comment about Festool being no better - I checked out the router at my local Woodcraft and found the dust collection to be excellent when used with the guide rail. The plastic fixed base and dual LEDs help illuminate the work. The 20V MAX XR cordless compact router provides power like a corded compact router while providing the convenience of a cordless tool. That guide rail when used properly makes everything much more stable, repeatable and accurate. Maximum initial battery voltage (measured without a workload) is 20 volts. It's optimized for a wide range of tools and applications including SDS Plus Rotary Hammers for drilling and chipping, percussion hammer drills, drywall cutout tools, sanders, routers, and jig saws. Provides good bit visibility and easy vacuum hook up and plug in. The DWH161B 20V MAX Brushless Universal Dust Extractor is a light weight, wearable, high mobility dust extraction solution. Taming the router is not that difficult with the Festool guide rail and router guide. The DNP615 collects dust from DWP611PK fixed base units. If I could find a "new-old stock" model that I knew was 5+ years old I would probably go that route. I also thought about trying the new Porter Cable 891 with the gripvac but am extremely concerned about the build quality of the "new" PC line as their parent company has positioned the PC brand as a lower tier. I really hope to find a solution to this.
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